Nezvakanakira mutengo wakaderera, kushanda kwakanyanya uye kushanda kwakafara, laser processing tekinoroji ndiyo yakanyanya kusimukira yekugadzira tekinoroji munguva yemazuva ano, inomiririra maitiro ekusimudzira yeramangwana rekugadzira indasitiri.
Iko kushandiswa kwemakumi ezviuru watt laser processing tekinoroji inowedzera kuwedzera nekusimudzira minda yekushandisa.Nekukura zvishoma nezvishoma kwetekinoroji, makumi ezviuru watt laser ave achizivikanwa zvakanyanya nemusika.Pamusoro pezvo, kukwidziridzwa kwenyika kwemaindasitiri kunoda nekukurumidza tekinoroji kutsiva maitiro echinyakare.makumi ezviuru watt laser maitiro ari kusimukira, uye ramangwana rasvika!
Zvinoenderana nekuongororwa kwekushandiswa kweindasitiri yesimbi yeChina, parizvino, maindasitiri makuru ekushandisa esimbi kuvaka, michina, mota uye simba, zvichiteverwa nekuvaka ngarava nemidziyo yemagetsi yemumba, mazhinji emaindasitiri aya anoshandisa mahwendefa epakati uye anorema.Plasma kucheka, kucheka murazvo, kucheka mvura, kucheka waya, nezvimwewo, zvinoshandiswa mune zvechinyakare zvepakati uye gobvu ndiro kugadzirisa.Zvisinei, kune mamwe matambudziko, akadai seplasma haigoni kucheka makomba maduku, kusarurama kwakashata, hombe inopisa inopisa, haigoni kucheka zvikamu zviduku, slotting yakafara uye tsvina zvinhu;kutema murazvo kunogona kungocheka simbi yekabhoni, kwete simbi isina-ferrous, uye kumhanya kwekucheka kunononoka;kutema mvura kunosvibisa kunaka kwemvura;waya yekucheka kukurumidza inononoka, uye zvinoshandiswa zvakakura;kufa kurasikirwa kwe punch kwakakura, uye mutengo wekushandisa wakakwira.
Traditional Processing Nzira
Nyaya 1: Gear
Indasitiri yekushandisa: michina yekuvaka, njanji yekufambisa, otomatiki michina nezvimwe.
Makumi ezviuru watt laser michina ine yakasarudzika mabhenefiti mugobvu ndiro yekucheka, uye kugona kwayo kugadzirisa yakakwirira-chaiyo zvikamu zvakare yakasimba zvakanyanya.Kune imwechete giya rekushandisa (sezvinoratidzwa mumufananidzo unotevera semuenzaniso), tembiricha yakakwira inogadzirwa panguva yekucheka kweplasma inopfuudza iyo yakapinza kona yegiya, uye iyo yekupedzisira yekucheka kumeso yakashata uye haina kutsvedzerera nekudzika kwakadzika, saka, kugayo. muchina unodiwa kuti upedze kugadzira giya rekutenderera mukona giya kechipiri.Iyo kona inopinza inogona kuchekwa panguva imwe chete nekushandisa makumi ezviuru watt laser yekucheka, uye chikamu chakatsetseka, chinogona kusangana nezvinodiwa zveaerospace, magetsi emagetsi emagetsi, petroleum midziyo uye kugadzira mota uye mamwe maindasitiri emhando yepamusoro zvinodiwa.
Sample: 500mm dhayamita giya, 12mm ukobvu, kabhoni simbi, R1mm inopinza kona, 42 makona akapinza;
| Processing nzira | Traditional processing | 12KW laser | 20kW laser |
| Equipment inodiwa | 300A plasma yekucheka michina, deburring muchina, milling muchina | Makumi ezviuru watt laser michina | Makumi ezviuru watt laser michina |
| Nhamba yevashandi inodiwa | 2 munhu | 1 munhu | 1 munhu |
| Inodiwa machining chinzvimbo | 3 mhando | 1 | 1 |
| Inodiwa kugadzirisa yechipiri | Kukuya kwechipiri, kupedza | Kuumba kwakananga | Kuumba kwakananga |
| Cutting speed | 3.9m/min 3.9m/min | 5.5m/min 5.5m/min | 8.5m/min 8.5m/min |
| Processing nguva | 227min5s (kutema plasma: 2min6s + kugaya: 38S + milling kona: 2min21s + station transfer uye disassembly: 22min) | 1min30s 1min30s | 58s 58s |
| Mutengo wekugadzirisa | 8.47 yuan (plasma + deburring muchina + milling muchina + 2 maawa ekushanda, mutengo weyuniti: 1.03 yuan / m, contour kureba: 8.22 m) | 1.62 yuan (mutengo weyuniti: 0.197 yuan / m, kureba kwecontour: 8.22m) | 1.37 yuan (mutengo weyuniti: 0.167 yuan / m, kureba kwecontour: 8.22m) |
Nyaya yechipiri: aluminium keteni madziro, aluminium hwindo rekushongedza
Indasitiri yekushandisa: indasitiri yekuvaka uye keteni madziro
Kune magiraidhi akaomarara, nzira yechinyakare yekugadzirisa haigone kupedzwa panguva imwe chete, iyo inoda kusanganiswa kwemidziyo yakawanda uye tekinoroji, uye mhedzisiro yacho kazhinji isingagutsi.Nekudaro, iyo inoshanduka laser tekinoroji inogona kugadzirisa chero magirafu nemudziyo mumwe, uye kumhanya uye mhedzisiro inodarika nzira dzechinyakare dzekugadzirisa.Tichitora chimiro chegobvu resimbi simbi madziro ejira semuenzaniso (iyo workpiece mumufananidzo unotevera semuenzaniso), iyo yechinyakare kugadzirisa nzira yealuminium keteni madziro uye kushongedza kwehwindo ne 10-25mm ndiro ukobvu kunoda kusanganiswa kwemuchina wekuveza uye kucheka waya. .Muchina wekunyora haugone kuita makona akapinza, uye mutengo wekucheka waya wakakwira, kushanda kwacho kwakadzikira zvakanyanya, uye saizi ishoma.Kana makumi ezviuru watt laser processing akashandiswa, mudziyo mumwe unogona kupedzwa panguva imwe, nekumhanya kwakanyanya, mutengo wakaderera, wakanaka wepamusoro kupera, uye unogona zvakare kugadzirisa akasiyana akakura-akaoma mapatani.
Sample: kushongedza kwehwindo nealuminium alloy, 12mm gobvu, kudhirowa kusingaenzaniswi
| Processing mode | Traditional processing | 12KW laser | 20kW laser |
| Equipment inodiwa | Engraving muchina + waya yekucheka muchina | Makumi ezviuru watt laser michina | Makumi ezviuru watt laser michina |
| Nhamba yevashandi inodiwa | 2munhu | 1 munhu | 1 munhu |
| Inodiwa machining chinzvimbo | 2 mhando | 1 | 1 |
| Inodiwa kugadzirisa yechipiri | Unoda kurapwa kwechipiri (kubvisa, kusvibiswa kwemafuta) | Kuumba kwakananga pasina kugaya | Kuumba kwakananga pasina kugaya |
| Cutting speed | Engraving muchina: kudzika kwe0.3 mm, chiyero chekudya che1 m / min, waya yekucheka 2000mm²/h | 2.5m/min | 4.5m/min |
| Processing nguva (12mm aluminium alloy, nguva yekugadzirisa pamamita) | Engraving muchina: 40min Waya yekucheka muchina: 2h | 24s | 13s |
| Mutengo wekugadzirisa (yuan / m) | Engraving muchina: 40 yuan (mutengo weyuniti: 60 yuan / awa) Waya yekucheka muchina: 20 yuan (mutengo weyuniti: gumi yuan / awa) | 0.52 yuan | 0.34 Yuan |
Case 3: kuburikidza negomba disc
Indasitiri yekushandisa: petroleum, gasi rechisikigo, metallurgy.
Iyo yechinyakare yekugadzirisa tekinoroji inoda kushandisa mold uye cutter kubatsira mukugadzirisa, izvo zvinomisa kugadzirisa kwemamwe magirafu.Kana iyo graphic data ikachinja, mold inoda kugadzirwazve.Mutengo wekuumbwa wakakwira, nguva yekushandura yakareba, uye haigone kuumbwa panguva imwe chete.Nekudaro, iyo laser process ine yakakwira kuchinjika, inogona kugadzirisa zvisingaite magiraidhi, uye inogona kugadzirisa dhizaini yechigadzirwa zvinoenderana nezvinodiwa nevatengi chero nguva, uye mhando yekugadzira yakakwira.Panyaya yekucheka maburi madiki (sezvinoratidzwa mumufananidzo unotevera, semuenzaniso), iyo dhayamita yeplasma yekucheka aperture inogona chete kuenzana nehupamhi hweplate, kureva, 25mm gobvu simbi ndiro inogona kungogadziriswa ne gomba dhayamita rakakura kupfuura kana kuenzana ne25mm;nepo iyo shoma gomba dhayamita yakagadziriswa nemakumi ezviuru ekucheka laser inogona kusvika makumi maviri muzana yehukobvu hwendiro yakagadziriswa, kureva kuti, iyo 25mm gobvu ndiro yesimbi inogona kugadziriswa negomba dhayamita ye5mm, inogona kutemwa mukati mehobvu. ndiro simbi ine akasiyana aperture panguva imwe.
Sample: 500 mm dhayamita dhisiki, 25 mm ukobvu, kabhoni simbi zvinhu, kugadzirisa 4, 6, 8, 10 mm zvakananga kuburikidza nemakomba, 50 zvidimbu;
| Processing nzira | Traditional processing | 12KW laser | 20kW laser |
| Equipment inodiwa | 300A plasma yekucheka michina, deburring muchina, milling muchina, muchina wekuchera | Makumi ezviuru watt laser michina | Makumi ezviuru watt laser michina |
| Nhamba yevashandi inodiwa | 3 munhu | 1 munhu | 1 munhu |
| Inodiwa machining chinzvimbo | 4 marudzi (kuchinjana 4 marudzi ekuchera mabheti) | 1 | 1 |
| Inodiwa kugadzirisa yechipiri | Kukuya kwechipiri, kupedza | Kuumba kwakananga | Kuumba kwakananga |
| Cutting speed | 1.9m/min | 1.1m/min | 1.5m/min |
| Processing nguva | 56min6s (kutema plasma: 4min14s + kugaya: 38S + milling vertical: 1min34s + drilling: 16min40s + station transfer uye disassembly: 33min) | 7min19s | 5min22s |
| Mutengo wekugadzirisa | 52.23 yuan (plasma yekucheka unit mutengo: 1.42 yuan / m, yekunze contour kureba: 1.57 m, gomba unit mutengo: 1 yuan / chidimbu, 50 zvidimbu) | 9.18 Yuan (mutengo weyuniti: 1.14 yuan / m, kureba kwecontour: 8.05m) | 8.53 Yuan (mutengo weyuniti: 1.06 yuan / m, contour kureba: 8.05m) |
Iko kusanganiswa kwehuwandu, kumhanya kwepamusoro, kunaka kwakanaka uye kudhura kwakaderera ndiko kubereka.Kuindasitiri yekugadzira, kugadzirwa kwepamusoro kunoreva kushanda nesimba uye mutengo wakaderera unoenderana nemhando yepamusoro.
Nguva yekutumira: Mar-05-2021